ALLEN-BRADLEY MPL-A1510V-EJ42AA MP-Series MPL 240V AC Rotary Servo Motor

Product Description:MPL-A1510V-EJ42AA

• Brushless Design:

  • The MPL-A1510V-EJ42AA features a brushless DC motor design, which eliminates the need for brushes and commutators, reducing wear and tear and offering a longer lifespan and higher reliability compared to brushed motors.

• High Power Density:

  • The motor delivers high torque in a compact form, which is critical for applications where space and weight are limited but high performance is required.

• Precise Motion Control:

  • This motor is designed to work with Allen-Bradley’s Kinetix motion control systems, enabling precise control over acceleration, deceleration, and position, which is key for high-precision machinery.

• High Efficiency:

  • The motor provides excellent power efficiency, reducing energy consumption and operational costs over time.

• Encoder Feedback:

  • The "EJ42AA" in the part number suggests this motor includes an encoder feedback system, enabling real-time monitoring of motor position, speed, and torque for accurate and synchronized motion control. Encoders help to ensure that the motor’s performance is continuously optimized and coordinated with the control system.

• Wide Voltage Range:

  • The MPL-A1510V-EJ42AA motor typically supports a wide input voltage range, making it adaptable to a variety of industrial power systems.

• Integration with Allen-Bradley Systems:

  • The motor is designed to be easily integrated with other Allen-Bradley components, particularly Kinetix servo drives and ControlLogix PLC systems, which ensures smooth communication and control across the system.

• Durability:

  • The motor is built to withstand harsh industrial environments. It is highly reliable, and its construction minimizes vibration and wear, even in continuous-duty operations.

• Compact Form Factor:

  • The compact design of the motor ensures it can be used in tight spaces where larger motors would not fit. Despite its smaller size, it does not compromise on torque or efficiency.

• Flexible Mounting Options:

  • The MPL motors typically offer flexible mounting and shaft configurations, allowing users to customize the motor’s integration into their systems.

Features:MPL-A1510V-EJ42AA

• Brushless AC Design:

  • Brushless motor: The MPL-A1510V-EJ42AA utilizes a brushless AC (Permanent Magnet Synchronous Motor - PMSM) design, which eliminates the need for brushes, reducing wear and tear and increasing reliability and lifespan. This also allows for smoother operation and lower maintenance compared to brushed motors.

• High Torque and Power Density:

  • The motor provides high torque output in a compact size, allowing it to deliver significant power without occupying much space. This is ideal for applications with size or weight constraints but requiring high-performance motion.

• Encoder Feedback System:

  • Integrated encoder (likely a 42-bit absolute encoder based on the part number “EJ42AA”): This enables precise position feedback to ensure accurate control over speed, position, and torque. Real-time monitoring of motor performance improves synchronization and minimizes position errors in applications where precision is essential.

• High Efficiency:

  • The MPL-A1510V-EJ42AA motor is designed for energy-efficient operation. Its brushless design and advanced construction help reduce power consumption while maintaining high torque and performance. This translates into reduced energy costs and lower operational expenses over time.

• Seamless Integration with Allen-Bradley Motion Systems:

  • The motor is optimized for use with Allen-Bradley Kinetix servo drives and ControlLogix PLC systems. This integration ensures precise control and synchronization across your entire automation system. It’s designed to work seamlessly within Rockwell Automation's broader control and monitoring ecosystem.

• Precision Motion Control:

  • This motor is capable of fine control over its speed, torque, and position, which is essential for applications such as robotics, CNC machining, material handling, and packaging. The encoder feedback ensures that the motor can respond with high precision to changes in load or speed requirements.

• Low Maintenance:

  • The brushless design and high-quality construction mean that the motor requires minimal maintenance compared to traditional brushed motors. There are no brushes to wear out, leading to increased reliability and uptime in industrial applications.

• Wide Voltage and Current Range:

  • The motor is typically designed to operate across a broad range of voltages and can be used in various industrial power configurations. This makes the motor flexible and adaptable to different system requirements.

• Compact and Space-Efficient:

  • Despite its high torque and power density, the MPL-A1510V-EJ42AA features a compact size, making it suitable for installations where space is limited. The motor can be used in tight or confined spaces without sacrificing performance.

• Smooth, Low-Vibration Operation:

  • Due to its brushless nature and advanced engineering, the motor offers smooth operation with minimal vibration, making it ideal for applications where consistent motion and high precision are required, such as in CNC machines, robotic arms, or printing presses.

• Flexible Mounting and Shaft Options:

  • The motor offers a variety of mounting options and shaft configurations, allowing it to be tailored to fit different mechanical systems. This flexibility simplifies installation in diverse applications.

• Durability and Harsh Environment Capability:

  • The motor is built to endure harsh industrial environments, including exposure to dust, moisture, and high temperatures. This makes it suitable for continuous-duty operations in factory floors, production lines, and other demanding conditions.

• Advanced Control and Diagnostics:

  • The motor works with Allen-Bradley motion controllers to offer advanced diagnostic capabilities. Users can monitor the motor’s performance, detect potential issues early, and ensure that it is operating optimally.

• Safety Features:

  • Safety-rated performance when used with compatible Allen-Bradley systems, providing features like safe torque off (STO) and other safety protocols to reduce risk in automated systems and ensure compliance with industry safety standards.

• Feedback and Communication:

  • Typically compatible with Ethernet/IP or other common industrial communication protocols for integration with control systems and diagnostics. This feature allows for real-time performance monitoring and troubleshooting.

Technical Parameters:MPL-A1510V-EJ42AA

Applications:MPL-A1510V-EJ42AA

• Robotics: Precise control for robotic arms and automated handling.
• CNC Machines: High-speed, accurate motion for cutting, milling, and drilling.
• Material Handling: Conveyors, sorters, and assembly lines.
• Packaging: Machines that require precise control for labeling, filling, and sealing.
• Printing: Printing presses needing consistent speed and torque.
• Textile Manufacturing: Control of machinery in weaving, knitting, or dyeing processes.

Customization:MPL-A1510V-EJ42AA

Motor Ratings (Power and Torque)

• The MPL Series offers a range of motor sizes and power ratings. While the MPL-A1510V-EJ42AA is a 1.5 kW motor, higher or lower power options may be available in the series to suit your application’s specific requirements.
• Torque and speed can be customized by selecting motors of different ratings in the MPL range, ensuring the motor fits the needs of specific applications such as high-speed machines, robotics, or high-torque equipment.

2. Voltage and Current Configuration

• Rated voltage can be customized depending on the application’s electrical infrastructure. The MPL series typically supports multiple voltage ratings, including 230 VAC and 400 VAC configurations, with a range of voltages to fit different regions or systems.
• Customers can also choose between different winding types and voltage configurations depending on whether they require single-phase or three-phase power.

3. Encoder and Feedback System

• The EJ42AA in the part number indicates a 42-bit absolute encoder, but customization is available for different encoder resolutions, such as incremental or absolute encoders with varying resolutions (e.g., 12-bit, 20-bit, 23-bit, etc.).
• Customers can choose the encoder type and feedback system (incremental or absolute) depending on the motion control and precision requirements for their application.
• The motor can also be customized to use a different feedback device if needed (e.g., resolver feedback for harsh environments or digital encoders for more precise control).

4. Shaft Configurations and Mechanical Mounting

• Shaft options can be customized, such as keyed shafts, hollow shafts, or flanged shafts, depending on the mechanical connection required by the application.
• The motor is compatible with different mounting types: flange mount or foot mount, which can be selected to match the mechanical configuration of the system.
• Custom shaft dimensions, such as length, diameter, or design, can also be requested to accommodate specialized equipment or mounting requirements.

5. Thermal Rating

• Motors can be customized for different thermal environments by selecting motors that are rated for higher or lower temperature ranges (e.g., IP65 or IP67 for higher protection against dust and moisture or special coatings for corrosion resistance).
• Thermal protection features can be included to protect against overheating, extending the life of the motor in harsh environments.

6. Motor Inertia and Customization for Dynamic Loads

• The inertia of the motor can be customized in certain configurations to meet the dynamic load requirements of a particular application. Lower inertia motors are typically used in applications where fast acceleration and deceleration are required, such as in robotic arms, while higher inertia motors are better suited for applications requiring sustained loads at slower speeds.

7. Protection Features

• Safe Torque Off (STO) and other safety features can be customized when used with compatible Allen-Bradley drives. The system can be configured with integrated safety standards such as PLd or SIL2, depending on the safety level needed for your application.
• Special environmental seals or protective coatings can be added to the motor for use in hazardous environments, such as those with chemicals, extreme temperatures, or exposed to dust and moisture.

8. Drive and Controller Compatibility

• The MPL-A1510V-EJ42AA motor is designed to be used with Allen-Bradley Kinetix drives. However, if you're looking for integration into a different type of drive or controller, some level of system-level customization can be done, such as selecting compatible servo drives, PLC systems, and motion controllers for specific network protocols (e.g., Ethernet/IP, SERCOS III).

9. Customization for Feedback and Communication

• Communication protocols can be customized for different applications. While the motor typically uses Ethernet/IP or SERCOS III, alternative protocols (e.g., Modbus, Profibus, or CANopen) can be configured at the system level to meet communication needs for integration with legacy equipment or systems.
• Real-time diagnostics and feedback can be added to provide more detailed motor health status, performance monitoring, and error reporting to facilitate predictive maintenance and system diagnostics.

10. Custom Testing and Certifications

• For industries requiring specific certifications or compliance with standards (e.g., UL, CE, RoHS, ATEX for hazardous areas), customization of testing and regulatory compliance can be requested.
• Custom test reports can be generated for each motor, ensuring it meets the performance, environmental, and regulatory standards required by the application.

Support and Services:MPL-A1510V-EJ42AA

Our Industrial Servo Drives are designed to provide precise control and smooth operation for a wide range of industrial applications. We offer a range of technical support and services to ensure that your servo drives operate at peak performance:

• Expert technical support from our knowledgeable team of engineers
• On-site installation and commissioning services to ensure correct setup and operation
• Customized training programs to help you get the most out of your servo drives
• Repair and maintenance services to keep your drives running smoothly and minimize downtime
• Upgrade and retrofit services to help you stay up-to-date with the latest technology

At our company, we are committed to providing the highest level of technical support and services to ensure that your Industrial Servo Drives perform to your expectations.