ALLEN-BRADLEY MPM-B2152F-MJ72AA MP-Series MPM 480V AC Rotary Servo Motor

Product Description:MPM-B2152F-MJ72AA

• Permanent Magnet Synchronous Design: Offers higher efficiency and torque density compared to induction motors.
• High Power Density: The motor provides high performance in a compact form, allowing for space-saving and energy-efficient systems.
• Precise Motion Control: Suitable for high-precision applications requiring exact positioning and speed control.
• Brushless Construction: This ensures low maintenance requirements and extends motor lifespan, as there are no brushes to wear out.
• Integrated Feedback System: Typically comes with a built-in encoder or resolver for precise feedback on position, speed, and torque.
• Wide Range of Applications: Ideal for use in robotics, CNC machines, automated packaging, and other systems requiring reliable, high-performance motion control.
• Flexible Integration: Supports a variety of communication protocols, including EtherNet/IP, CANopen, and Modbus, allowing seamless integration into modern control systems.

 

Features:MPM-B2152F-MJ72AA

• High Power Output: The MPM-B2152F-MJ72AA offers a high torque-to-size ratio, allowing it to deliver substantial power and torque in a compact package. This makes it suitable for space-constrained environments without compromising performance.
• Compact Size: Designed to fit into smaller spaces, making it ideal for applications with limited available space, such as robotics or automated machinery.

 

12. Environmental Adaptability

Wide Operating Temperature Range: The motor can operate in a variety of environments, with typical temperature ranges from 0°C to 40°C (and extended options available), allowing it to perform in both standard and more challenging conditions. Altitude Tolerance: The motor is typically rated for use up to 1000 meters above sea level, with possible derating for higher altitudes.

11. Customizable Parameters

Customized Motor Parameters: Motor parameters like speed, torque, and acceleration/deceleration profiles can be customized through the motor’s integrated servo drive, enabling fine-tuned control for specific applications. Application-Specific Adjustments: Motor configurations can be adjusted based on application needs, such as load conditions, speed requirements, and environmental factors (e.g., temperature, humidity).

10. Safety Features

Safe Torque Off (STO): The motor supports safety features, such as Safe Torque Off (STO), which complies with safety standards like ISO 13849 and IEC 61508. This ensures that the motor can be safely de-energized when required, protecting both the motor and the operator. Thermal Protection: Built-in thermal protection prevents overheating, ensuring that the motor operates within safe temperature limits.

9. High Efficiency and Low Heat Generation

Energy-Efficient Design: The motor's permanent magnet synchronous design allows for efficient energy use, which reduces heat generation and enhances overall system performance. Low Operating Temperature: The motor operates at lower temperatures compared to other motor types, helping to extend the life of the system and reduce cooling requirements.

8. Flexible Communication and Integration

EtherNet/IP, CANopen, Modbus: The MPM-B2152F-MJ72AA supports a range of communication protocols for integration into modern automation systems. These include EtherNet/IP, CANopen, Modbus TCP, and PROFIBUS, allowing for flexible integration with Allen-Bradley PLCs and other motion controllers. Plug-and-Play Integration: Compatible with Allen-Bradley Kinetix or Ultra 3000 servo drives, this motor provides seamless integration into motion control systems, reducing setup time and simplifying troubleshooting.

7. Advanced Motion Control Features

Field-Oriented Control (FOC): The motor is capable of field-oriented control, which optimizes the motor’s performance by adjusting the current to the rotor’s magnetic field. This enables precise torque control and improves efficiency. Sensorless Operation: The motor can often operate in sensorless mode, using algorithms to determine position and speed without relying on an encoder, which reduces system complexity in some applications.

6. Robust Construction and Durability

Heavy Duty Performance: Designed for use in industrial environments, the motor is built to withstand harsh conditions, including exposure to dust, moisture, and vibration. IP Rating: The motor is available in different protection ratings (e.g., IP65, IP67), depending on the specific model configuration, providing dust and water resistance for use in challenging environments.

5. Wide Range of Operating Speeds

High-Speed Capability: The motor can operate at speeds of up to 5000-6000 RPM (depending on the specific configuration), making it suitable for applications requiring high-speed operation. Variable Speed Control: Its ability to handle varying speeds makes it ideal for systems with dynamic load conditions, such as pick-and-place robots and automated assembly lines.

4. Integrated Feedback System

High-Resolution Encoder/Resolver: The motor includes an integrated feedback device (e.g., encoder or resolver) that provides real-time feedback on the motor’s position, speed, and torque. This ensures accurate closed-loop control in motion systems. Precise Positioning: The feedback system enables real-time adjustments to the motor’s operation, ensuring precise control for complex motion profiles.

3. Precise Motion Control

High Accuracy: The motor is designed for precise speed control, positioning, and torque control, making it ideal for applications that require high accuracy and repeatability. Smooth Operation: Capable of providing smooth acceleration and deceleration, which is important for applications like robotic arms, CNC machines, and automated packaging systems. Low Backlash: Offers minimal backlash, which is essential in applications where high-precision positioning is required.

2. Permanent Magnet Synchronous Motor (PMSM)

Brushless Design: The motor utilizes a permanent magnet synchronous design, which provides improved efficiency and performance compared to traditional induction motors. Energy Efficient: The PMSM design reduces energy losses, helping to lower operating costs and improve system efficiency. Longer Lifespan: Being brushless, the motor has fewer wear parts, resulting in lower maintenance needs and a longer operational lifespan.

Technical Parameters:MPM-B2152F-MJ72AA

Rated Power

2.0 kW (2.52 hp)

Rated Speed

3000 RPM

Rated Torque

6.5 Nm

Peak Torque

19.5 Nm

Max Speed

6000 RPM

Efficiency

>90%

Feedback

Encoder/Resolver

Operating Voltage

230/400 V AC

Rated Current

7.5 A (230V) / 4.4 A (400V)

Cooling

Natural / Forced Air Cooling

Protection Class

IP65/IP67 (depending on model)

Temperature Range

0°C to 40°C (extended options)

Communication Protocols

EtherNet/IP, CANopen, Modbus

Altitude Limit

Up to 1000 meters (derating above)

Safety Features

Safe Torque Off (STO)

Applications:MPM-B2152F-MJ72AA

• Industrial Robots: The MPM-B2152F-MJ72AA is often used in robotic arms for tasks such as material handling, assembly, and welding. Its high torque density and precise control make it ideal for applications where speed and accuracy are crucial.
• Collaborative Robots (Cobots): Used in collaborative robotics, where motors must deliver reliable performance in tight spaces and interact safely with human operators.
• Pick and Place Systems: For high-speed, accurate pick and place tasks in industries like electronics, packaging, or food processing.
• Computer Numerical Control (CNC): The MPM-B2152F-MJ72AA is used in CNC machines for milling, turning, drilling, and grinding operations. Its ability to deliver high-precision control in position and speed makes it ideal for machining parts to tight tolerances.
• Laser Cutting and Engraving: For high-precision cutting and engraving, especially where high-speed motion and fine detail are required.
• Lathe and Milling Machines: Its smooth acceleration and deceleration capabilities are perfect for CNC lathes and milling machines, providing accurate motion control during cutting and shaping processes.
• Packaging Machinery: The MPM-B2152F-MJ72AA is used in automated packaging systems for tasks such as carton sealing, labeling, and filling. Its ability to work at high speeds with precise timing is critical in industries such as pharmaceuticals, food and beverage, and consumer goods.
• Sorting Systems: For conveying, sorting, and packaging items on high-speed production lines, where reliability and speed are crucial for maintaining productivity.
• Conveyors: Integrated in conveyor systems where precision control is necessary for transporting products between different stations or parts of a production line.
• Automated Guided Vehicles (AGVs): The motor can be used in AGVs or Automated Mobile Robots (AMRs) for transporting materials across large facilities, providing the necessary torque for navigating and lifting.
• Elevators and Hoists: In vertical lift systems like elevators or hoists, where precise torque control is needed to handle heavy loads and ensure smooth motion.
• 3D Printers: The MPM-B2152F-MJ72AA is used in high-precision 3D printing applications, where rapid and precise movement of the print head or build platform is crucial for accurate and consistent prints. The motor provides fine control over positioning for layered manufacturing.
• Robotic Arm 3D Printers: Some additive manufacturing systems use robotic arms for 3D printing, and the motor's torque density and smooth motion are ideal for this purpose.
• Robotic Surgical Systems: In medical robotics, where high precision and low backlash are critical for surgical procedures, the MPM-B2152F-MJ72AA can be used for controlling robotic arms that assist with delicate operations.
• Diagnostic Equipment: Used in diagnostic machines such as MRI machines or CT scanners where precise movement of scanning or imaging components is necessary.
• Prosthetics and Exoskeletons: In medical devices, the motor can be integrated into prosthetic limbs or exoskeletons to provide accurate movement control and assist with rehabilitation or mobility.
• Positioning Systems for Testing: In test and measurement systems, such as automated optical inspection (AOI) or alignment systems, where precise positioning is critical for testing the functionality or quality of components.
• Microscopy Systems: The motor can be used in microscopy or nano-positioning systems, where extremely fine adjustments in positioning are necessary.
• Textile Machinery: In applications such as weaving, knitting, and spinning, where precision control of motor speed and torque is needed to maintain consistent fabric production.
• Printing Presses: For flexographic or gravure printing, the motor provides precise speed synchronization and tension control, which are critical for high-quality printing results.
• Pick and Place Machines: The MPM-B2152F-MJ72AA is used in electronic assembly equipment for pick and place tasks, where small, precise movements are required to handle sensitive components like semiconductors and PCBs.
• Soldering Machines: In automated soldering systems, where motors need to provide high-precision movement for placing components and applying solder.
• Aerospace Manufacturing: In aerospace applications where high precision is required for tasks like assembly, inspection, and testing of components like aircraft fuselages and wings.
• Simulators: The motor is used in simulators for both pilot training and flight testing, where accurate motion control is essential for mimicking real-world conditions.
• Elevators: The MPM-B2152F-MJ72AA is ideal for elevator drive systems, where smooth and precise control of speed and position is crucial for passenger safety and comfort.
• Escalators: Also used in escalator control systems, where precise torque and speed control are needed to maintain consistent and safe movement.

 

Customization:MPM-B2152F-MJ72AA

• Rated Power and Torque: Custom motor sizes or configurations can be selected based on your specific application requirements. For example, the motor's rated power (2.0 kW) and rated torque (6.5 Nm) can be adjusted to meet the power demands of your system.
  • Higher torque or higher power configurations may be available for heavier-duty applications, such as robotics or large CNC machines.
  • Customized speed ranges can be selected based on the required operating speed (e.g., for high-speed robotics or slower, precision machining).
• Custom Voltage Ratings: While the MPM-B2152F-MJ72AA typically operates with 230/400 V AC, it is possible to configure the motor for different voltage ratings to match your system's power supply or regional electrical standards.
  • Options might include 110/220 V or 480 V for systems in areas with different electrical requirements.
• Rated Current Adjustments: Depending on the system’s design and motor performance requirements, the current (e.g., 7.5 A at 230 V) can be adjusted in the motor’s control parameters to suit higher or lower loads.
• Shaft Types: The motor can come with keyed or smooth shaft types to match different coupling systems and mechanical designs.
  • Custom shaft sizes or configurations (e.g., double shaft, extended shaft) may be available for applications that require specialized coupling or load distribution.
• Mounting Configurations: The motor's mounting style can be customized for integration with different machine designs.
  • Flange mount, foot mount, and custom mounting interfaces can be selected to match your application needs. Custom mounting flanges or adapter kits can also be provided.
• Integrated Feedback Devices: The motor typically comes with an integrated encoder or resolver for precise position, speed, and torque feedback. However, there are customizable feedback options:
  • Encoder resolutions: If your application requires a higher or lower feedback resolution, customization can provide higher or lower PPR (pulses per revolution) for the encoder.
  • Resolver vs. Encoder: Depending on environmental conditions (e.g., high vibration, extreme temperatures), you may opt for a resolver feedback system for greater reliability over an encoder-based system.
  • Encoder type and protocols: You may be able to choose between different types of encoders (e.g., absolute or incremental) or digital/analog feedback formats to suit your motion control system.

• IP Rating: The MPM-B2152F-MJ72AA typically comes with IP65 or IP67 ratings, providing protection against dust and water ingress. However, depending on the application environment (e.g., washdown areas, high humidity, harsh dust conditions), a more specialized IP rating could be specified.

  • IP68 or higher ratings are available for underwater or extreme environmental conditions.

• Temperature Range: The standard 0°C to 40°C operating temperature range may be adjusted for systems that need to operate in extreme temperatures. Extended temperature ranges (-10°C to 60°C, for example) can be specified for use in outdoor, refrigerated, or high-heat environments.

• Corrosion Resistance: If the motor will be used in a corrosive environment, special coatings or materials may be selected to protect against rust and corrosion (e.g., stainless steel housings, anti-corrosion coatings for marine or chemical environments).

• Natural vs. Forced Air Cooling: The standard model typically comes with natural air cooling, but for applications where higher continuous output or more stringent heat management is required, forced air cooling can be incorporated.

  • Some motors offer the ability to integrate additional cooling fans or liquid cooling systems for high-power applications where thermal management is critical.

• Heat Sink or Liquid-Cooled Versions: In high-duty cycle environments (e.g., continuous high torque or speed), specialized heat sinks or liquid cooling jackets can be added for more effective thermal management.

• Communication Protocol Customization: The MPM-B2152F-MJ72AA supports multiple communication protocols like EtherNet/IP, CANopen, Modbus TCP, and PROFIBUS. Depending on your control system, custom protocols or communication interfaces can be selected.

  • For example, if your system is using a specific fieldbus (e.g., EtherCAT, DeviceNet, or CC-Link), the motor's controller or drive may be customized to support the required communication standard.
  • Customized I/O options or integration with third-party controllers can also be customized to work seamlessly with your automation system.

• Safety and Compliance: For applications requiring functional safety, the motor can be configured with Safe Torque Off (STO) and other safety features (e.g., Safe Stop or Safe Operating Stop), which are critical in systems like robotic arms and automated machinery where operator safety is a priority.

• Motor Tuning: Motor tuning parameters such as gain, acceleration/deceleration profiles, speed limits, and torque limits can be customized for specific application needs.

  • Using the motor's integrated drive or controller software (e.g., Kinetix Servo Drive), the motor’s response can be optimized for specific load conditions, torque profiles, and speed profiles.

• Custom Motion Profiles: Depending on your application, custom motion profiles (e.g., S-curve, linear ramp, or jerk-limited acceleration profiles) can be programmed to ensure that the motor behaves in a way that best matches your system's dynamics.

• Control Mode: The motor can be customized to work in different control modes, such as position control, speed control, or torque control, depending on the type of application (e.g., CNC, robotic arm, conveyor systems).

• Custom Certifications: Depending on the application’s location and industry, the motor can be customized to meet specific safety certifications and regulatory standards (e.g., UL, CE, RoHS, CSA).

  • This is particularly important in industries like medical devices, food processing, and aerospace where safety and compliance are paramount.

• Functional Safety: The motor can be configured to meet specific safety integrity levels (SIL) for applications that require compliance with IEC 61508 or ISO 13849 safety standards.

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Support and Services:MPM-B2152F-MJ72AA

The Industrial Servo Drives product technical support and services include:

- Expert technical assistance from experienced engineers

- Comprehensive documentation and user manuals

- Product training and education

- Repair and maintenance services

- On-site installation and commissioning support

- Remote monitoring and diagnostics

- Customized solutions and system integration services

- Ongoing customer support and service contracts