ALLEN-BRADLEY VPL-B1153E-PJ12AA Kinetix VP Low Inertia Servo Motor

Product Description:VPL-B1153E-PJ12AA

The VPL-B1153E-PJ12AA is an advanced model in the Allen-Bradley VPL series, typically designed for general-purpose motor control applications. It's a variable frequency drive that provides high-performance control for induction motors in diverse industrial and commercial settings.

This VFD provides precise speed control, energy efficiency, and improved process control. It is suitable for controlling a variety of applications, such as pumps, fans, conveyors, compressors, and other motor-driven equipment in industries like manufacturing, HVAC, water treatment, food processing, and packaging.

Features:VPL-B1153E-PJ12AA

Support and Services:VPL-B1153E-PJ12AA

Our Industrial Servo Drives are designed with the latest technology to provide reliable and precise control of your machinery. We offer a range of technical support and services to ensure your drives are operating at their optimal performance:

Our team of experienced technicians and engineers are dedicated to providing exceptional customer service and ensuring your satisfaction with our products. Contact us for any technical support or service needs you may have.

• Motor Speed Control:

  • Variable Speed: The VPL series VFD provides precise motor speed control by adjusting the frequency of the AC supply to the motor. This allows you to fine-tune the speed and torque of the motor to meet the specific requirements of your application.

• Compact Design:

  • The VPL-B1153E-PJ12AA VFD features a compact and space-saving design, making it suitable for installations where space is limited. It is designed for easy mounting in control panels and other tight spaces.

• Advanced Motor Protection:

  • This VFD includes motor protection features, such as overload protection, overcurrent protection, overvoltage protection, and under-voltage protection, helping safeguard both the motor and the drive.

• Energy Efficiency:

  • By varying the frequency and voltage supplied to the motor, the VPL series VFD helps to optimize energy use, resulting in energy savings over conventional fixed-speed motors, especially in applications with varying load conditions.

• Flexible Communication Options:

  • The VPL series often includes communication capabilities such as Ethernet/IP, Modbus, or DeviceNet, allowing integration into more complex automation systems for monitoring and control.

• User-Friendly Interface:

  • The VPL-B1153E-PJ12AA comes with an easy-to-use keypad or HMI interface for quick programming and real-time monitoring of motor and drive parameters. This interface simplifies setup and operation, even for non-experts.

• Built-in PID Control:

  • Many VPL series drives, including the VPL-B1153E-PJ12AA, come with PID (Proportional-Integral-Derivative) control functionality, which allows the drive to maintain a consistent output despite varying load or environmental conditions. This is particularly useful in applications like pumps, fans, or HVAC systems.

• Wide Voltage Range:

  • The VPL series VFD is designed to support a wide voltage range, typically from 200V to 600V AC, and can handle various motor sizes and types across many industrial applications.

• Regenerative Braking:

  • In some configurations, the VPL series can support regenerative braking, which allows the drive to return energy to the grid when the motor decelerates, improving efficiency and reducing energy costs.

• Rugged Build Quality:

  • The VPL-B1153E-PJ12AA VFD is designed to withstand harsh industrial environments, with a rugged housing that provides protection against dust, moisture, and environmental factors. It typically complies with IP20 or higher standards for environmental protection.

• Technical Parameters:VPL-B1153E-PJ12AA

  Model Number VPL-B1153E-PJ12AA Power Rating Typically 1.5 kW (2 HP) Input Voltage 200V to 240V AC (single-phase) Output Voltage Variable (depending on input frequency) Frequency Range 0 – 400 Hz Control Method V/f Control Motor Type Supported Induction Motors Max Output Current Approximately 8.3 A Speed Control Accuracy ±0.5% (depending on load conditions) Communication Protocols Modbus RTU, Ethernet/IP (depending on model) Overload Protection 120% for 60 seconds (or adjustable) Ambient Temperature Range -10°C to +40°C Storage Temperature Range -20°C to +60°C Humidity Range 5% to 95% RH, non-condensing Mounting Type DIN rail or wall-mounted Protection Class IP20 (standard, may vary depending on configuration)

   

  Applications:VPL-B1153E-PJ12AA

   

• HVAC Systems:

  • Air handling units (AHUs), fans, and pumps in HVAC systems benefit from VFDs like the VPL-B1153E-PJ12AA for energy efficiency and precise control over airflow and temperature.

• Water and Wastewater Treatment:

  • Water pumps, filtration systems, and agitation motors in water and wastewater treatment plants can be optimized with variable speed control, ensuring that flow rates match demand and energy consumption is minimized.

• Material Handling:

  • Motors driving conveyors, elevators, hoists, and lifts benefit from variable speed control for smooth operation, reduced wear, and optimized energy use.

• Pumps and Compressors:

  • In industrial pumping systems and air compressors, the VPL series provides precise control over motor speed to match the required flow rate or air pressure, improving process efficiency.

• Manufacturing and Process Control:

  • In automated production lines, robotics, or CNC machines, where precise motor speed and torque control are required, the VPL series provides accurate, reliable motor control to improve throughput and reduce downtime.

• Agricultural Applications:

  • Motors for irrigation systems, feed mills, and grain handling can benefit from VFDs to ensure optimal performance and energy efficiency in variable load conditions.
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  Customization:VPL-B1153E-PJ12AA

   

• Motor Speed Control:
  • You can fine-tune the speed control of the VFD to match the motor's requirements. The VPL drive supports variable frequency control, and you can adjust the frequency range to control motor speed between 0 Hz to 400 Hz, offering precise control over motor output in different operational conditions.
• V/f Control:
  • The VPL series primarily uses V/f (Voltage/Frequency) control, which can be customized for different motor types. In applications where precise torque control is critical, adjustments can be made to optimize the V/f ratio.

• 2. User-Defined Motor Parameters

• Motor Data Input:
  • You can enter motor parameters such as the motor’s rated voltage, current, and speed to allow the VFD to operate more efficiently. The motor data can be customized through the user interface to better match the motor’s characteristics and ensure accurate protection and control.
• Motor Protection Settings:
  • The VFD provides various protection features, such as overload, overvoltage, and undervoltage. You can customize the protection settings based on the specific application requirements to protect the motor from damage in case of faults.

• 3. PID Control Integration

• PID Control:
  • The VPL-B1153E-PJ12AA can be customized to use PID control (Proportional-Integral-Derivative) for applications where maintaining a constant process variable is necessary, such as maintaining a consistent flow rate in pumps or a precise pressure in compressors.
  • You can adjust PID parameters (proportional gain, integral time, derivative time) based on the control needs of the application.
  • PID control allows the drive to make real-time adjustments to the motor speed to maintain the set point despite changes in load or external conditions.

• 4. Speed/Setpoint Control Methods

• Multiple Control Inputs:
  • The VPL-B1153E-PJ12AA supports multiple ways to control motor speed or setpoints. You can customize the control input method depending on the system’s requirements:
    • Analog Input (0-10V): Common in many applications where you need to control motor speed using an analog signal from a remote controller or PLC.
    • Digital Input: For applications requiring discrete control, digital inputs can be used to switch between different speeds or functions (e.g., fast, slow, or stop).
    • Keypad or HMI Control: You can adjust motor speed directly via the built-in keypad or integrate with an external Human Machine Interface (HMI) for more sophisticated control and monitoring.

• 5. Communication Protocol Customization

• Communication Options:
  • The VPL-B1153E-PJ12AA supports several communication protocols for integration into larger automation systems. You can customize the VFD’s communication settings for integration with other devices and networks:
    • Modbus RTU: Allows integration into a Modbus-based network for control and monitoring.
    • Ethernet/IP: For seamless integration into Ethernet/IP networks, providing remote monitoring and control over the network.
    • DeviceNet: Some models may also support DeviceNet communication for communication with other Allen-Bradley devices in control systems.
  • You can configure these settings based on the automation system's requirements to enable remote monitoring, parameter downloading, and networked control.

• 6. Ramp-Up and Ramp-Down Customization

• Acceleration and Deceleration Control:
  • Customize the ramp-up and ramp-down times to adjust the speed at which the motor accelerates and decelerates. This feature helps reduce mechanical wear on motors and connected equipment, especially in applications where sudden starts and stops could cause damage.
  • You can set different acceleration/deceleration times based on the system’s requirements (e.g., linear ramp, S-curve ramp, or custom curves).

• 7. Custom Fault and Alarm Settings

• Alarm Thresholds:
  • Customize the VFD’s alarm settings to trigger notifications or actions when specific faults occur. For example, you can set the VFD to alarm on:
    • Overcurrent or overload conditions.
    • Under-voltage or over-voltage faults.
    • Overtemperature conditions.
  • These settings ensure that you are alerted to potential issues before they cause damage to the motor or the VFD.
• Fault Actions:
  • You can program how the VFD responds to faults. For example, the VFD could automatically stop the motor, reduce speed, or trigger an external signal (e.g., an alarm or light indicator).

• 8. Regenerative Braking Customization

• Braking Control:
  • For applications where quick deceleration is required (e.g., elevators, conveyors), the VPL-B1153E-PJ12AA can be customized to provide regenerative braking functionality.
  • You can configure the braking settings, such as braking torque and time, to meet the specific needs of your application and to improve energy efficiency by recovering some of the energy back into the grid.

• 9. Custom Input/Output (I/O) Configuration

• Digital Inputs/Outputs:
  • The VPL series VFD allows customization of digital I/O options. You can configure digital inputs for functions like start, stop, direction, or emergency stop and digital outputs for feedback signals such as motor running or fault condition.

• 10. Custom User Interface Setup

• Keypad Customization:
  • The drive typically includes a basic keypad for programming and monitoring. The keypad interface can be customized for different languages, user-friendly settings, or password protection to restrict access to critical settings.
• Remote HMI/Display Integration:
  • If your application requires a more advanced control interface, the VPL-B1153E-PJ12AA can be connected to a remote HMI or touchscreen display for more complex configuration and status monitoring.

• 11. Integration with Safety Systems

• Safety Features:
  • You can integrate the VFD with safety protocols, such as Safe Torque Off (STO) or safe stop to ensure that the drive can be safely stopped in an emergency.
  • This integration is essential in applications where safety is critical, such as robotics, machinery, or process control systems.
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• Analog Inputs/Outputs:
  • Analog inputs can be used for external speed control, and outputs can be customized to provide feedback on parameters such as motor speed or output frequency for monitoring purposes.
  • Installation and commissioning
  • Training and education on product usage
  • Remote technical support
  • On-site troubleshooting and repair
  • Spare parts and replacement units