MR-J4 Series Servo Drive Local Rack Configuration for Production Line Optimization (Rates ≤2200ml/min)

Product Description:1769-IQ32

• 32 Digital Inputs:

  • The 1769-IQ32 module offers 32 discrete input channels, allowing for the monitoring of up to 32 digital signals from devices like proximity sensors, limit switches, pushbuttons, or photoelectric sensors.
  • Each input is capable of detecting ON (high) or OFF (low) states, converting these digital signals into data the PLC can process.

• Compact Design:

  • The module is designed for use with Allen-Bradley CompactLogix and MicroLogix systems, offering a space-saving solution with a compact form factor that fits easily into the 1769 series I/O system.
  • It is well-suited for applications where space is limited, offering efficient use of panel space while providing a high number of digital inputs.

• Flexible Voltage Input Range:

  • Input Voltage Range: The module can accept inputs from 24V DC systems, which is a common voltage standard for industrial automation equipment.
  • Each input channel is typically designed to handle a voltage range of 10 to 30V DC, allowing it to work in a variety of applications where DC voltages are used.

• Isolation:

  • The 1769-IQ32 typically features input isolation from the system's backplane and other inputs, helping to prevent ground loops or interference that could affect the accuracy and stability of the inputs.

• Standard Wiring:

  • The inputs are typically sink-type, which means the module is designed for use with devices that switch the ground (negative) side of the circuit when activated.
  • The module can also support source-type devices where the device switches the positive side of the circuit.

• LED Status Indicators:

  • Each input has an LED indicator, which provides a visual indication of the input’s status (ON/OFF). This makes it easier to troubleshoot the system and monitor the health of the inputs in real-time.

• No Need for Additional Power Supply:

  • The 1769-IQ32 module typically uses the 24V DC power supply already available in the system, so no separate power supply is needed for the input module itself, simplifying installation and wiring.

• Communication with the PLC:

  • The module communicates with the PLC through the 1769 backplane. It is an integral part of the I/O system, transmitting the input status information to the PLC’s processor for control or monitoring purposes.

• High-Speed Response:

  • The digital inputs are designed to respond quickly to changes in the field devices, making the module suitable for fast applications like machine control, emergency stop circuits, and safety interlocks.

• Conformal Coating Option:

  • Some versions of the 1769-IQ32 may offer conformal coating, which protects the module’s circuitry from dust, moisture, and other environmental factors, making it suitable for harsh environments.

• Mounting:

  • The 1769-IQ32 module is designed to be DIN rail mounted or mounted directly to a panel in a rack configuration, depending on your system’s setup.
  • It integrates seamlessly into the 1769 I/O series, which is a modular system that allows for easy scalability and expansion.

Features:1769-IQ32

• Input Type: 32 discrete DC inputs.
• Input Voltage: Typically 24V DC (range: 10-30V DC).
• Input Current: Typically requires 5 mA at 24V DC (per input).
• Isolation: Input channels are typically isolated from the backplane and from each other.
• Input Characteristics:
  • ON Voltage: Typically > 15V DC (for an input to register as ON).
  • OFF Voltage: Typically < 5V DC (for an input to register as OFF).
• Operating Temperature Range: Typically 0°C to 60°C (32°F to 140°F).
• Storage Temperature Range: Typically -40°C to 85°C (-40°F to 185°F).
• LED Indicators: Each input has an LED to indicate status (ON/OFF).
• Power Supply: 24V DC (provided by the PLC system’s power supply).
• Weight: Typically around 0.5 kg (1.1 lbs).

Technical Parameters:1769-IQ32

• 32 Digital Input Points:

  • The module provides 32 discrete digital input channels, allowing you to monitor signals from various types of field devices such as pushbuttons, limit switches, proximity sensors, and photoelectric sensors.
  • The 32 channels are individually wired and offer binary (ON/OFF) signal processing to communicate with the PLC.

• Wide Input Voltage Range:

  • The module supports a typical input voltage range of 10-30V DC, with a nominal voltage of 24V DC, making it suitable for a wide variety of industrial automation applications that use 24V DC control signals.
  • This input range provides flexibility in choosing compatible field devices.

• Isolation:

  • The inputs are isolated, meaning they are electrically separated from the PLC backplane, providing protection against voltage spikes, noise, or ground loops that could affect the accuracy of the system.
  • This isolation improves system reliability, especially in environments with electrical noise.

• Sink or Source Input Configurations:

  • The 1769-IQ32 supports both sink (current flows to ground) and source (current flows from the input to the device) wiring configurations, making it compatible with a broad range of field devices.
  • This flexibility simplifies the integration of various types of digital input devices into your control system.

• Status Indicators (LEDs):

  • Each of the 32 digital inputs is equipped with an LED indicator that shows the current status of the input, whether it is ON or OFF.
  • The LED indicators provide a quick, visual way to troubleshoot and monitor the system, making it easier to diagnose any issues in the field.

• Compact Size:

  • The 1769-IQ32 is part of the 1769 series, designed for CompactLogix and MicroLogix PLC systems. It offers a space-efficient solution, allowing 32 digital inputs to be integrated into a small form factor.
  • The compact size is especially beneficial for applications where panel space is limited.

• High-Speed Response:

  • The module is designed to handle high-speed digital inputs, ensuring that the signals from fast-operating devices (such as sensors or switches) are accurately captured and processed by the PLC.
  • This feature is ideal for applications requiring fast response times, such as in machine control or motion control systems.

• No Additional Power Supply Required:

  • The module is powered by the 24V DC power supply provided by the PLC system, eliminating the need for an external power supply for the digital inputs.
  • This simplifies installation and reduces the need for additional wiring and components.

• Easy Installation and Expansion:

  • The 1769-IQ32 module is designed for easy DIN rail or panel mounting, integrating seamlessly into the 1769 I/O system.
  • As part of the CompactLogix or MicroLogix PLCs, it allows for easy expansion and scalability by adding additional modules to accommodate more input points as needed.

• Rugged and Industrial-Grade:

  • The 1769-IQ32 is built to withstand harsh industrial environments, making it suitable for use in factories, manufacturing facilities, and other industrial settings.
  • It operates reliably within the temperature range of 0°C to 60°C (32°F to 140°F), with the storage temperature range of -40°C to 85°C (-40°F to 185°F).

• Cost-Effective Solution:

  • The 1769-IQ32 provides a cost-effective solution for applications requiring multiple digital inputs, offering significant value for systems with a need for high-density I/O in a small footprint.
  • Its simple, reliable design reduces both installation and maintenance costs.

• Compliance with Standards:

  • The module is UL Listed, CE Marked, and RoHS Compliant, ensuring that it meets global safety, environmental, and quality standards.

Applications:1769-IQ32

Machine Control Systems

• Monitoring Start/Stop Switches: The 1769-IQ32 module can be used to monitor start/stop pushbuttons, emergency stop buttons, and limit switches in machine control systems. This ensures the machine operates within safe parameters and can be halted in the event of an emergency.
• HMI/Control Panel Inputs: Connect to operator interfaces, where operators can provide input through pushbuttons or toggle switches to control machinery.

2. Automated Assembly Lines

• Conveyor Belt Monitoring: Used to detect the presence of products or parts on a conveyor belt using proximity sensors or photoelectric sensors.
• Position Detection: Monitors the position of items on an assembly line through the use of limit switches and photoelectric sensors, ensuring that the production process moves as planned.
• Part Counting: Tracks the number of parts passing through a checkpoint by counting pulses from devices like photoelectric sensors or optical encoders.

3. Material Handling Systems

• Conveyor System Control: The module is useful for material handling applications, where it can be used to monitor sensors that detect the presence, position, and flow of goods along conveyor systems.
• Overload Detection: Detects whether a material handling system is overloaded or functioning properly by monitoring signals from load sensors or limit switches.

4. Packaging and Palletizing Systems

• Packaging Line Monitoring: The module can help automate packaging systems by monitoring the status of pushbuttons, sensors, and safety switches.
• End-of-Line Controls: Detects the position of packages or pallets as they move through different stages of the packing process, triggering subsequent actions such as palletizing or sorting.

5. Safety Systems

• Safety Interlocks: Used to monitor the state of interlock switches that prevent dangerous machine movements or operations, ensuring safety protocols are followed.
• Emergency Stop Buttons: The 1769-IQ32 is ideal for monitoring emergency stop buttons that can immediately stop a system in case of failure or hazard.
• Door Position Sensors: Helps monitor the open/closed state of access doors in industrial environments, ensuring that doors are closed and locked before machines can be operated.

6. Process Control Systems

• On/Off Process Control: Used to monitor on/off conditions of devices such as pumps, valves, and motors. The module can help automate processes like water treatment or chemical production by tracking valve position or pump status through simple digital inputs.
• Alarm Systems: Monitors alarm switches that trigger notifications for operators when predefined conditions are met, such as system faults or out-of-range conditions.

7. Energy and Utilities Monitoring

• Water Treatment Systems: Monitors the status of pumps, switches, and sensors to ensure the proper functioning of water treatment systems.
• Power Distribution Systems: Tracks the status of circuit breakers, fuse status, or power supply status in energy distribution networks.
• Oil and Gas Monitoring: Monitors pressure switches, flow meters, and other simple binary devices to ensure the correct operation of pumps, valves, and other equipment.

8. Material and Inventory Management

• Inventory Sensors: Used to interface with inventory management systems to track the presence of items on shelves or in containers using proximity or photoelectric sensors.
• Automatic Sorting: Detects the presence of parts or materials in bins or on sorting tables, triggering sorting mechanisms to direct them to the appropriate location.

9. Building Automation and HVAC Systems

• Temperature or Humidity Control: Monitors input from temperature sensors or humidity sensors to maintain the correct environmental conditions in commercial buildings or industrial environments.
• Air Handling Units (AHUs): The module can monitor signals from limit switches on dampers, fans, or motors, ensuring the HVAC system is functioning properly.
• Lighting Control: Interfacing with motion sensors or door/window sensors, it can control lighting systems to improve energy efficiency in buildings.

10. Automated Testing and Quality Control

• Test Equipment Monitoring: The 1769-IQ32 can monitor inputs from test devices that check the quality of products or materials, such as proximity sensors or limit switches that confirm proper assembly or product dimensions.
• Part Counting: Tracks parts moving through quality control stations, counting them with photoelectric or mechanical sensors to ensure proper production flow.

11. Traffic and Transportation Systems

• Railway and Conveyor Controls: Used to detect the status of track switches, barrier gates, or signal lights in transportation systems.
• Vehicle Counting: Used in traffic management to count vehicles at certain checkpoints, detecting the presence of vehicles using vehicle sensors or photoelectric sensors.

12. Elevator and Escalator Systems

• Position Sensing: Tracks the position of elevators, escalators, or lifts by monitoring the state of limit switches and position sensors.
• Safety Monitoring: Monitors the safety doors, ensuring that doors are properly closed before the elevator or escalator begins operation.

13. Test Rigs and Prototyping Systems

• Prototype Monitoring: The 1769-IQ32 module can be used to monitor a range of inputs for automated testing of prototypes or new systems, where conditions need to be checked, verified, or adjusted dynamically during testing.
• Component Feedback: Tracks digital signals from test setups to monitor the status of test components and automate the testing process.

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Customization:1769-IQ32

• Machine and Process Control: Monitoring switches, sensors, and field devices for automation and control.
• Safety Systems: Ensuring safe operation through monitoring of emergency stop buttons, safety interlocks, and access controls.
• Material Handling and Packaging: Tracking materials, products, and parts on conveyors, packaging systems, and assembly lines.
• Energy and Utility Management: Monitoring equipment such as pumps, valves, and pressure switches for operations in water treatment, oil & gas, and energy systems.
• Building Automation: Managing HVAC, lighting, and other building systems by monitoring digital inputs from sensors and switches.
• Traffic Management: Used for vehicle counting, monitoring traffic lights, or controlling barriers and gates.
• Automated Testing: Monitoring test equipment, quality control, and part tracking in manufacturing and prototyping.

Support and Services:1769-IQ32

Our Industrial Servo Drives product technical support team is available to assist you with any questions or issues regarding the installation, configuration, operation, and maintenance of your servo drives. We offer a range of services including:

• Remote technical support via phone or email
• On-site technical support and troubleshooting
• Training and education on the use and optimization of servo drives
• Repair and maintenance services
• Extended warranties and service contracts

Our team consists of experienced technicians and engineers who are dedicated to providing prompt and effective solutions to ensure the reliable performance and longevity of your servo drives.