ALLEN-BRADLEY MPL-B4560F-MK24AA MP-Series MPL 480V AC Rotary Servo Motor

Product Description:MPL-B4560F-MK24AA

The MPL-B4560F-MK24AA is a Permanent Magnet Synchronous Motor (PMSM), which is designed to offer high torque and high efficiency with precise motion control capabilities. This motor is typically integrated with Allen-Bradley motion control systems such as Kinetix or PowerFlex servo drives, allowing for optimal performance and ease of integration in industrial automation applications.

Key Highlights:

• Motor Type: Permanent Magnet Synchronous Motor (PMSM)
• Frame Size: 456 (this refers to the motor's physical size, indicating a medium to large frame motor, ideal for higher power applications)
• Feedback: Includes a feedback system, usually an encoder, to provide precise position, speed, and torque information for closed-loop control.
• Rated Power: Designed for high-torque and high-speed performance, suitable for demanding industrial motion control tasks.
• Cooling: Typically air-cooled, although special configurations might allow for liquid cooling in high-performance applications.

Features:MPL-B4560F-MK24AA

• Permanent Magnet Rotor Design:

  • The MPL-B4560F-MK24AA uses permanent magnets in the rotor, which helps achieve higher efficiency and torque density compared to conventional induction motors.
  • The design eliminates the need for brushes, offering low maintenance and increased durability over time.

• High Torque and Smooth Operation:

  • The motor is capable of providing high torque over a wide speed range, making it suitable for applications requiring precise torque control and smooth operation.
  • Its low cogging characteristics ensure consistent, smooth motion, which is critical for high-precision tasks in robotics and CNC machining.

• Energy Efficiency:

  • Permanent magnet synchronous motors like the MPL-B4560F-MK24AA are highly efficient, converting a larger portion of electrical energy into mechanical output compared to induction motors.
  • This results in lower energy consumption, reduced heat generation, and overall lower operational costs.

• High-Speed Capability:

  • The motor is designed to handle high-speed applications without sacrificing performance, offering reliable speed control and high torque output even at high RPM.

• Feedback Integration:

  • The MPL-B4560F-MK24AA includes an encoder feedback system (such as incremental or absolute encoders) that provides real-time feedback on position, speed, and torque. This closed-loop feedback ensures precise control and high accuracy in motion control systems.

• Seamless Drive Compatibility:

  • The motor is compatible with Allen-Bradley Kinetix and PowerFlex series drives, ensuring efficient control and integration in your motion control system. These drives are known for their high-performance motion control and real-time feedback features.

• Compact and Robust Design:

  • The motor’s frame size 456 provides a compact yet powerful design that makes it suitable for both space-constrained environments and applications requiring substantial power output.

Technical Parameters:MPL-B4560F-MK24AA

Applications:MPL-B4560F-MK24AA

1. Robotics:

   • The MPL-B4560F-MK24AA is ideal for industrial robotics, including robotic arms, gantry systems, and material handling robots. Its ability to provide precise movement and high torque density makes it suitable for tasks such as pick-and-place, assembly, and welding.

2. CNC Machines:

   • The motor is widely used in CNC (Computer Numerical Control) machines for tasks such as milling, turning, drilling, and engraving. The motor’s ability to provide consistent high torque at low speeds makes it particularly suitable for precise machining operations.

3. Packaging Systems:

   • The motor is used in automated packaging applications, such as filling, capping, labeling, and sorting machines. Its high-speed and smooth operation characteristics allow for efficient processing of goods.

4. Material Handling Systems:

   • Ideal for use in conveyor systems, automated guided vehicles (AGVs), and sorting systems. The motor provides reliable and efficient motion for the transportation and handling of materials in manufacturing and logistics.

5. Printing and Converting:

   • In printing presses, labeling, and paper converting machines, the motor provides high-speed precision for moving materials through the production process.

6. Test and Measurement Equipment:

   • The motor is used in test equipment and inspection systems that require precise motion control. It is used to handle testing fixtures, measuring instruments, and robotic arms in various types of automated inspection.

7. Aerospace and Automotive Industries:

   • In both aerospace and automotive manufacturing, the motor is used in actuation systems, robotic assembly lines, and automated systems that require high precision, high torque, and smooth movement.

8. Medical Equipment:

   • The MPL-B4560F-MK24AA is also used in medical automation systems, including robotic surgical tools, diagnostic equipment, and lab automation systems, where precision and reliability are paramount.

Customization:MPL-B4560F-MK24AA

• Voltage and Current Customization:

  • The MPL-B4560F-MK24AA motor can be configured to work with different voltages (e.g., 230V, 400V, 480V) based on the regional electrical standards or specific system requirements.

• Feedback System Customization:

  • The motor can be equipped with different types of feedback systems, such as incremental or absolute encoders, to ensure precise position, speed, and torque control.

• Cooling Options:

  • Custom cooling configurations, including liquid cooling or active thermal management, can be integrated into the motor for high-performance or temperature-sensitive applications.

• IP Rating (Ingress Protection):

  • Depending on the application environment, the MPL-B4560F-MK24AA motor can be customized with an IP rating (e.g., IP67) to ensure resistance to dust, moisture, or other harsh conditions.

• Mounting and Shaft Configurations:

  • The motor can be customized with specific shaft configurations (e.g., hollow shaft, keyed shaft, etc.) and mounting options to fit particular machine or system integration needs.

• Drive and Control Integration:

  • The motor can be seamlessly integrated with Allen-Bradley Kinetix or PowerFlex drives, and configured for use with specific communication protocols (e.g., Ethernet/IP, Modbus, CANopen).

Support and Services:MPL-B4560F-MK24AA

Our Industrial Servo Drives product comes with comprehensive technical support and services to ensure optimal performance and reliability. Our team of experienced engineers are available to assist with installation, configuration, and troubleshooting. Additionally, we offer training programs to help you and your staff become proficient in using our products.

We also provide ongoing maintenance and repair services to keep your Industrial Servo Drives running smoothly. Our service technicians are highly trained and equipped with the latest tools and diagnostic equipment to quickly identify and resolve any issues.

For added peace of mind, we offer a range of service contracts to suit your needs and budget. These contracts include regular maintenance, priority support, and discounted repair services.